Quality Management
Launch Management
Our approach
We serve as the interface between quality planning and stakeholders, ensuring clear communication channels and data management to provide transparency about quality status at all times.”
Aligning quality requirements between stake holders
Our Service
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Assistance in production and quality inspection of prototypes and pre-series products.
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Cubing process: Lead& Moderation, Cubing revues, prognosis, and evaluation of action plans efficiency.
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Root causes Identification of defects during the launch phase,
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Implementation of corrective measures.
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Deviation management: Handling and analyzing complaints in the launch phase, and KPI measures to prevent future reoccurrence.
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Project Management: Alignment of quality requirements between departments (R&D, production, supplier, Quality, Management) using KPI indicators and Project Milestones
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KPI Management: Providing all Launch KPI reports and action plans for Management
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Organising Management Revues, Escalation meetings, Project status revues Process Approvals (PPAP/VDA-RGA): Ensuring that process approvals are completed according to PPAP (Production Part Approval Process) or VDA-RGA (Maturity Level Assurance).
PPAP & Quality
Our approach
We assist our customers with quality planning processes, including complete PPAP sampling, to increase efficiency, reduce costs, and achieve the highest quality standards.
Professional quality planning
Our Service
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Development and implementation of quality strategies, standards, and goals for projects or products.
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Creation of Inspection Plans: Defining inspection methods, procedures, and criteria to ensure product quality.
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Risk Assessment: Analysis of potential quality risks and implementation of measures to minimize them.
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Process Optimization: Identification of potential improvements in production and inspection processes to increase efficiency.
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Coordination with Other Departments: Close collaboration with development, production, and suppliers to align quality requirements.
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Sampling according to VDA 2
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Audits according to VDA 6.3
Supplier Development
Our approach
We strengthen your supply chain and minimize risks to achieve your high-quality goals sustainable.
Sustainable improvements
Our Service
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Analyzing risks in the supply chain and developing strategies for risk mitigation.
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Quality Assurance: Implementing quality standards and requirements to ensure that delivered products meet specifications.
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Performance Monitoring: Regularly reviewing supplier performance through key performance indicators (KPIs) and audits.
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Communication and Collaboration: Promoting open dialogue and close cooperation with suppliers to strengthen relationships and identify problems early.
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Supplier Assessment: Conduct regular evaluations and audits of suppliers to ensure their quality and reliability.
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Feedback and Improvements: Gathering feedback from suppliers and implementing improvements on both sides.
Quality Trend analysis
Our approach
The QTaPPF method, developed to meet the needs of our customers, determines quality trends during product development and provides a detailed quality assessment from assembly to single component level throughout all project phases.
Early risk detection for successful product launch
Our Service
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Detailed single-component evaluation on side
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Comparison of physical parts with product specification
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Documentation of status (risk class matrix) and progress (trend graph)
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Early securing of complex defects
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Transparent status presentation
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Criticality of deviations rated with specific risk class matrix
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All open items from different departments are summarized in one list
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Deviation description including responsibilities, due dates, and criticality
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Use for supplier internal tracking
Task Force
Our approach
We identify and analyze disruptions in the supply chain to quickly implement appropriate measures.
Cross-functional expertise
Our Service
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Communication: Establishing clear communication channels among all involved parties
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Risk Assessment: Analysing the supply chain to identify potential risks and developing strategies to mitigate them.
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Inventory Management: Reviewing and adjusting inventory strategies to ensure material availability.
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Process Optimization, within the supply chain to increase efficiency and responsiveness.
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Reporting and Documentation on supply chain performance and documenting actions taken for continuous improvement.
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Collaboration with Stakeholders to leverage synergies and maintain a holistic view of the supply chain.
Technology Expertise
Composites
Our approach
We leverage our extensive knowledge in materials science, engineering, industrialization, and other disciplines to advance the development and application of composite materials across various industries.
From carbon to natural fibres
Technique know how in
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Prepreg
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Autoclave (composite tool production, lamination, vacuum bagging, autoclave curing, Demoulding)
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PCM – Press Compression molding (lamination, Debulk, Compression molding)
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Wet Layup, Resin infusion
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Filament Winding (3D printed, Wax, thermos plastic mandrel)
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RTM (pre-forming, Resin transfer molding, post-process activities – tempering)
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Assembly, Bonding, and Post-production activities
High Voltage
Our approach
"Soul, electrified,” a slogan from a famous car brand, best describes our company. Electricity runs through our veins, and we ensure that electric systems in cars are used in the right and most effective way.
E-Driving & Energy Systems
Our Service
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Bright knowledge of battery and HV components
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Expertise in product design
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Securance to meet industrial standards & customer requirements
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Requirement management for a complete supply chain
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Evaluation of battery assembly line concepts
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HV-safety compliance
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Techn. Cleanliness calculation & assurance in HV and battery systems
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Assurance of ESD requirements
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Root cause analysis for critical deviations (e.g. temperature management)
Lighting systems
Our approach
We are identifying and analyzing disruptions in the supply chain to quickly implement appropriate measures.
Headlamps, rear lamps & interior lighting
Our Service
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Long-term expertise in complex lighting systems
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Partnership with worldwide automotive lighting suppliers
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Product conformity to international legislation requirements (e.g. ECE)
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Tool management
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Single component quality evaluation and assurance
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Quality assurance of complex light systems
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Product Audit
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Process improvements and scrap rate reduction
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Drawing creation
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VDA 6.3 Audit and R@R
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Molding technology
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Validation tracking and support in case of non-conformity
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Problem-solving for critical part defects
Seating
Our approach
We feel leather and leather-like fabrics. From stitching to foaming, we ensure the quality of the final seats so that drivers and passengers can enjoy their rides. With a deep knowledge of the process steps and quality requirements, we support suppliers and OEMs.
High class interior
Technique know how in
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Support launch at OEM side
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Support supplier at their JIT plant
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Support TIER 2 production of single components – foams, covers, injection parts
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Assessment according to customer requirement of leather characteristics
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Product release according to customer requirements
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Action tracking for customer claims at the JIT plant
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Process releases
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PPAP
